Mechatronics Training System (7 Station) including HMI Unit

Brand: CL

Model: MTS-7T

Pictures are for reference only.

Features:

 

• Comprehensive mechatronic training and simulation system that should offer a complete solution for the study of modern factory automation and integrate a variety of technological applications, including mechanical, electrical, electronic, information & sensor technologies, etc.
• Industrial grade components and control methods be used to fully demonstrate the factory production line system, minimum seven stations must be built on the platform, composed of feeding unit, transfer unit, drilling unit, stopper & transit unit, sorting unit, triaxial handling unit and horizontal storage unit
• The input and output signal cables of each actuator led to serial ports, at the same time, all the power lines be gathered on one seat, by this way to achieve quick connection of the whole system and to ensure the safe pluggable ability for practical operation
• When the serial ports of controller panel and I/O panel are connected, user be able to upload the standard programs to run the system process directly for demonstration purpose without further operation
• When conducting the independent design and programming training, by disconnecting the serial port to achieve an open control mode, all wiring can be done through the 4mm safety sockets with pluggable cables
• The experiment panel adopt modular design, coming with standard height that can easily be inserted into the frame area
• The complete unit movable and lockable, with complete aluminum profile Structure

 

Training Contents:

• Mechanical Structure Application:
• Biaxial cylinder and guide slot formed material blanking mechanism
• DC motor and conveyor belt formed transfer mechanism
• Biaxial cylinder and DC gear motor formed drilling simulation mechanism
• Sensor and storage unit formed warehouse with data feedback function
• Servo motor, ball screw, stepping motor and synchronous belt guide rail formed cantilever type carrier
• Pneumatic Structure Application: Bus board; Cylinder; Solenoid valve; Direction, Speed & Sequence control

 

Electrical Control Application:

• System I/O, digital quantity, high speed quantity, extended module
• Limit sensor, photoelectric sensor, fiber optic sensor, metal sensor, magnetic sensor and color mark sensor
• Power supply module, controller module and interface module
• Servo driver, stepping driver
• Single solenoid and double solenoid valves
• Programming Application:
• Sequential structure, selective structure and cycle structure
• Switching value realized cylinder motion control, DC motor control, conveyor start/stop control, indicator control
• Pulse value realized stepping motor control, servo motor control

 

Configuration:

Mobile table:

• Complete aluminium profile frame
• Minimum 4 extruded vertical aluminium profiles with 8 grooves
• 2 H-shaped profiles for A4 panel organization
• 4 swiveling casters, 2 of which must have brakes
• Profile with groove distance of 25mm for mechanical installation
• Table dimension of 1200mm x 690mm x 740mm (approx.)

Feeding unit:

• Minimum three kinds of materials with different features should be adopted to form a comprehensive automation system of high performance
• Yellow nylon column for transit and storage process
• Black nylon column for waste sorting process
• Circular hole type metal column for drilling process
• Sensors: Optical fiber sensor
• Biaxial cylinder with magnet switches and flow control valves
• Charging barrel: 50mm x 200mm or higher

Transfer unit:

• Belt conveyor with multiple sensors for comprehensive material detection, driven by DC gear motor with synchronous wheel, acting as the common delivery station for drilling, transit & sorting units
• Sensors: Photoelectric sensor
• DC 24V, 30W gear motor of 1800rpm with ratio 1:75
• Flat belt mechanism of width 50mm / length 625mm
• Synchronizing wheel and belt be connected with motor shaft
• Tensioner for belt tightness adjustment
• Standard aluminum profile structure for easy connection

Drilling unit:

• available for vertical motion to achieve punching depth not less than 20mm,rotary drill be attached to cylinder and driven by DC motor
• Sensors: Laser sensor 300mm and Metal sensor 8mm
• Biaxial cylinder with magnet switches and flow control valves
• Single acting cylinder with magnet switches and flow control valves
• DC gear motor 100RPM with drill of dia. 19mm
• Aluminum profile guide slot for metal work piece placement

Stopper and transit unit:

• be designed with sensor and stopper for the detection and sorting of material that need to be transferred to storage unit
• Sensors: Color mark sensor, two laser sensors 300mm
• Biaxial cylinder with magnet switches and flow control valves
• Single acting cylinder with magnet switches and flow control valves
• Stopper block be attached to the biaxial cylinder
• Aluminum profile guide slot for yellow work piece placement

 

Sorting unit:

• The designed with sensor and cylinder for the waste material detection, sorting and storage process
• Sensors: Laser sensor 300mm
• Biaxial cylinder with magnet switches and flow control valves
• Aluminum profile guide slot for black work piece storage

 

Triaxial handling unit:

• This unit act as the multifunctional material loading, delivery and unloading mechanism, with high precision ball screw and servo motor, it can bring work piece from transit unit and then place it onto right position for storage purpose
• Sensors: Groove type photoelectric sensor, magnet sensor, micro switches
• Stepping motor: 57mm, 1.2N∙M, pitch 1.8°
• AC servo motor: 60mm, 400W, 3000rpm
• Ball screw for X axis motion, stroke 500mm
• Synchronous belt guide rail for Y axis motion, stroke 200mm
• Biaxial cylinder for Z axis motion, stroke 50mm
• Gripper cylinder (dia. 20mm) for work piece collection, stroke 10mm Horizontal storage and retrieval unit
• available for placement of 8 work piece horizontally, with positioning and system feedback functions
• 8 storage positions with aluminum support
• Base plate with 8 position feedback switches
• Storage area: 200mm x 300mm (approx.)

Power supply module:

• Circuit breakers 20A/10A/6A
• Input AC220V circular connector with indicator
• AC output 220V with indicator / circular connectors
• AC220V output socket with cover
• 2-way DC24V output 4mm socket with indicator
• 2-way DC24V output with circular connectors
• Size suitable for frame insertion

 

PLC control module:

• Programming languages STL/LAD/FBD
• Standard Siemens SIMATIC S7-200 SMART transistor type
• Mainframe digital input/output: 24 inputs, 16 outputs (3 with high-speed pulse)
• Ethernet / RS485 communication with signal board
• Extended module (I) and (II)
• 44 pin serial PLC input interface
• 25 pin serial PLC output interface
• DC24V output with indicator
• Size suitable for frame insertion

Control System Simulation Software:

• Software combine controller design & implementation into one logical process
• This reduce learning difficulties and help quickly to understand & create a working control system
• User can use the software icons and wire them together on screen, just as they would draw a control system on a piece of paper
• The icons include important parts of controllers, signal generators, manually controlled signals & voltages and virtual instruments
• The software can be used to record important variables
• Plotting the results in a chart and exporting data for use in other programs
• Students can create one or more types of controller and simulate the theoretical responses
• The user guide show users how to use the software and how to build and test common control systems, such as:
• Design and implementation of three-term controllers
• Design of controllers and filters
• Simulated signals: Signal generator (sinusoidal, saw tooth & square wave), with variable frequency, amplitude & offset and D.C. level (fully variable)
• Virtual instruments: Digital meter, Bar graph, Analogue meter, Oscilloscope and Chart recorder
• Controller blocks: Proportional gain, Integral gain, Derivative gain and Phase advance
• Simulation blocks: Integer, First order system, Double integrator, Second order system, First order with integrator system and Second order under damped system
• Other blocks: Gain, Voltage to frequency convertor, Delay, Discrete transfer, Saturation, Summing junction (three input), Multiplier (three input), Switch and Relay
• Fuzzy logic blocks: Fuzzy Pot, Fuzzifier, Defuzzifier, Fuzzy Multiplexer & DE multiplexer, Fuzzy AND, OR & NOT, Fuzzy AND Table, Fuzzy Combined Meter and Fuzzy Single Meter
• Single user licensed version dongle Input & Output interface module:
• 4mm safety sockets for self-wiring purpose
• Coded printing for each I/O for easy identification
• 44pin serial input interface
• 25pin serial output interface
• Size suitable for frame insertion

HMI monitoring unit:

• This unit enable the operation for system start / stop / reset by both hardware and software methods, real time monitor the storage and retrieval unit with display function, showing the material type on each position
• Communication type: Ethernet

Air compressor:

• Motor power: 680W or higher
• Input voltage: 220V, 50Hz
• Displacement: 50 to 60 L/min
• Capacity: Minimum 30L
• Supplied with filter, pressure gauge, power cord, etc.

Accessories:

• 4mm Safety connecting cables
• Serial and circular connecting cables
• Programming cable and software
• Tools kit: Socket head wrench, nipper pliers, wire stripper, crimping pliers, cross screwdriver, straight screwdriver, diagonal pliers, clock screwdriver, multi meter, etc.
• Air tubes and experiment guidebook