Belt Conveyor Sorting Control Trainer

The unit should simulate a belt conveyor system which must be driven by a 24V DC gear motor and complete with various detection sensors

It should convey work pieces on carrier belt and identify each material for final sorting It should be designed for connection to a PLC control system with all terminals led out on colorized printed panel top, pneumatic actuators and controllers must be involved in this system which should be powered by a mini type compressor with high convenience. All pneumatic connections to be achieved by quick coupling and 2mm sockets for all electrical wiring

Training Content:

DC motor and reducer control

Understanding how sensors function and operate

Assembly and functionality of photoelectric, inductive and capacitive sensors Assembly, set up and testing of pneumatic cylinders and valves

Mochanical structure of belt conveyor mechanism Programming of sorting sequences

Technical Specifications:

Belt Conveyor Mechanism:

Conveyor frame: Aluminium profile with main body length of 500mm, width of 110mm,

belt width of 65mm

Geared motor: DC 24V with 90-degree support and plum coupling

-Proximity sensor: Photoelectric, inductive and capacitive sensors with steel mounting

frame

Feeding hole: Nylon material with support

Sorting slot x 2: Aluminium profile with sheet steel base

Single rod cylinder x2: Stroke 75mm, with magnet switches and throttle valves, dia.

16mm

-Solenoid valve x2: Single electronic controlled with 2-way bank, silencer, drain plug and bend

Relay: 240VAC, 28VDC with seat and fix clip

Power supply unit: AC 220V socket input with rocker switch and indicator, DC24V output with short circuit protection

Indicators and buttons: Running, stop indicators and buttons with 2mm sockets

Frame: Powder coating sheet steel base frame with rubber blanket

Manual: Programming and wiring sample are provided, together with schematic diagrams

Cable: 2mm, Conductor cross section: 0.5 mm2 SR wire, 500V CATII, with axial socket

Portable Air Compressor: Motor: 1/5HP, Volt/Hz: 220-240V/50Hz, Airflow: 30-35 LPM, Speed: 1450RPM

Accessories: Sealing tape, Tubing, Power line, Work piece and Operation manual

Universal PLC Control Unit:

Features:

This should be a universal programming logic controller training system which should be built on a portable aluminum alloy frame

It should provide multiple connecting methods for both input and output points

All component terminals should ied out to 4min safety sockets for clear education and easy operation purpose by using banana cable sets.

Serial port and circular connector should be used to realize fast connection with external

application unit

This universal PLC system to be used as the programming unit for different training systems

Technical Specifications:

Power supply:

– Input power supply: 1 phase AC 220V ±10% with ELCB, fuse protector and seat

AC 220V output: 2-way 1 phase

output sockets with cover, 1-way single phase 4mm output

-DC 24V output: 1-way DC 24V through circular connector, 4-way DC 24V 4mm output with indicator

Programming logic controller

With all 1/0 leading to 4mm socket

Programming languages: STI/LAD/FBD

-Siemens SIMATIC 57-200 SMART relay type

Digital input x12, digital output x8

-Ethernet/RS485 communication with additional serial port

-85 264V AC 47.63Hz

Frame and panel: Engraved and colorized printed panel, standard aluminum profile frame structure

Power cord and connecting cable suite